Just been out in my mk1 and the overdrive is not working what are the usual things that stop it working There is power to it.
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Re: Overdrive
"Pound to a penny" it's a "J" type & the solenoid is gummed up. These are reknown for this problem. I had the same issue on my roadster which has a Dolomite box with J Type O/D. I just took the solenoid plunger apart, cleaned it out and fitted new "O" rings - a very fiddly job for someone with good eyesight.
I also had the same problem on my Truimph Stag, again with a "J" Type O/D - same solution fixed that one as well.
For info, the filter on a J Type is located under the flat sump plate with 6 fixing bolts. It's easy to remove, you will get gear oil everywhere even after you have drained the box first - so beware. Wash it out thoroughly with petrol.
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Re: Overdrive
When O/D switch is on check if the setting hole in the lever is lined up with the hole in the casing using the correct size drill blank. If not 1) the clamp may have come loose. To reset, slacken clamp, use setting pin through hole, switch O/D switch on, do up clamp bolt. If not 2) the solenoid if stuck will probably have cooked the windings.
From my experience with O/D on both a TR3A and Sunbeam Talbot there are two coils wired in parallel, one with thick wire to activate the solenoid which pulls a lot of current, the other with thin wire is a "holding coil" just enough to hold the thing in the activated position. If travel is set correctly there is a switch in the top of the solenoid which "opens" at full travel and disconnects just the heavy winding and leaves the holding coil in circuit to do its job. If it sticks the switch doesn’t open and you soon cook the solenoid. The other fault is if the holding coil is faulty. In this case you hear a rapid rattling sound as the solenoid closes and opens again. Same principle as a buzzer works! My O/D solenoids were mounted vertically with gravity return when disengaged. What returns yours as it is mounted horizontally? Peter.
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